Improving Process Efficiency

• Led continuous improvement initiatives equaling 9% annual cost reduction for the life of a compressor production program.

• Analyzed material flow and implemented lean improvements with cost savings totaling $374k for air conditioning component production.

• Redesigned and implemented multiple workstation assembly part flow resulting in $300k annual savings and 60% inventory reduction.

• Developed and implemented engineering process design improvements which increased test equipment OEE from 84% to 91.2% for engine components operation.

• Reduced scrap costs from $0.98 to $0.84 per unit for high volume brazed aluminum product.

• Turned around failing manufacturing plant through engagement & collaboration with union leadership, expanded business acumen for all plant employees, and enhanced work team capabilities/skills.